Vibratory finishing is a process where materials are refined and given a finished appearance. This process is conducted by specialized machines, and we are going to tell you some basic things about them. Since these machines are used in a wide number of industries, as expected, that they come with many benefits.
This technique is primarily used on objects that are made of metal, but it can also be used on non-metallic ones. As you can imagine, due to their wide use, there are many different types of these machines, depending on what one needs. They can be used for cleaning, polishing, descaling, and so on.
For example, burrs that are left on the metal after the drilling process are unacceptable in any industry, and this is when vibratory finishing machines come in handy. Eliminating them by using an automated process such as the vibratory finishing is a great advantage. Similarly, this equipment can be used to clean dirt and grease that are left after the treatment. If you want to learn about other benefits such as polishing, rust removal, flexibility, etc. visit http://mossbauer.org/the-benefits-of-using-a-vibratory-finishing-machine/.
For instance, the vibratory finishing process is very useful in the manufacturing of eating utensils. Can you imagine eating a delicious soup with a spoon that doesn’t have a smooth surface? It sounds terrible, doesn’t it? Well, this method is exactly the thing that gives the cutlery that fine, shiny look.
So, how do these machines exactly work? The components that you want to treat are called workpieces. They are placed in a bowl or a tube of the finishing machine, depending on its type, and mixed with media. The bowl vibrates forcing the components to grind against one another, which causes the polishing process to happen.
Choosing the right media is of crucial importance. It does not only help in the disposal of unwanted material, but it also protects the objects. Clearly, the type of media that should be used depends on the type of workpieces. Plastic, steel, and ceramic are most commonly used (ceramic is used for general finishing, while steel is used for metal objects).
However, sometimes it is necessary to try different types of media in order to find which one is the best. If you are having trouble with determining this, you can turn to manufacturer of the machine and ask for advice. They should be able to help you solve this problem.
The next step is to choose the right size and shape of the media in order to get the best results. Why is this so important? It doesn’t only help in the finishing process, but it also stops treated components from lodging and facilitates their separation.
The perfect balance must be achieved, because, if not, you will not get the best possible finishing and the workpieces might be difficult to separate later. It is important to always choose the media that is smaller than the components. Yes, the bigger one is cheaper and will probably last longer, but you will not get the best results.
Lastly, our advice is to be careful when purchasing this type of machines. Not only do you have to find something that suits all your need, but you should also buy it from a manufacturer that has been in this business for quite some time and that can answer all your questions.
Nicola Holder 